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Applications

APPLICATIONS

Stainless steel is a reliable, versatile solution for addressing corrosion, one of the biggest and most costly challenges faced across industries. Corrosion costs are not limited to individual component failure; worn-out parts and conduit systems can result in total plant shutdowns, lost production batches, and additional labor required to bring equipment back online. In some instances, there are also dangers associated with reinstallation in hazardous environments or spaces where accessibility is an issue.

The material composition of stainless steel provides superior corrosion resistance. Its chromium content, which is greater than 10.5%, helps to form a passive oxide layer on the surface to minimize further corrosion. This protective film forms and re-forms in an oxygenated environment, allowing stainless steel products to last 10-20 times longer than galvanized metal, carbon steel, iron, etc., in the same environment.

Since 1995, Gibson Stainless & Specialty, Inc. has focused exclusively on delivering the highest-quality stainless steel electrical conduit systems known for their corrosion resistance, strength, and durability.

  • FOOD & BEVERAGE

    FOOD & BEVERAGE

    Stainless steel has become the material of choice in the food & beverage industry, where cleanliness and dependable performance are more important than ever. Given the stringent government standards and regulations, stainless steel is uniquely suited to meet the challenges of the food & beverage industry.

    Food & beverage facilities can rely on Gibson Stainless’ Austenitic Type 304 and 316 conduit. Featuring excellent mechanical strength and resilience across temperature extremes, their non-porous steel surface also inhibits biofilm formation and simplifies cleaning, helping trusted brands maintain ongoing compliance with industry standards. Gibson Stainless engineers solutions that meet evolving industry requirements— from elongating threads for superior hygiene to enhancing fittings for easier cleaning.

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    Food and Beverage
  • CHEMICAL PROCESSING

    CHEMICAL PROCESSING

    In chemical processing environments, the primary corrosive agents are the chemicals being processed. These chemicals may exist in different forms, from liquids to gases and vapors, all of which can harm electrical systems and wiring contained within the processing plant.

    Stainless steel provides superior corrosion resistance compared to PVC-coated, zinc-plated, galvanized, and carbon steels – materials that have low initial overhead expenses but costly maintenance and replacement fees. Over time, stainless steel’s longer lifespan and reduced maintenance can help lower the total cost of ownership – keeping critical processes running with fewer failures.

    At Gibson Stainless, we offer Type 304 SS and Type 316 SS. These grades have stable crystalline structures that result in good mechanical properties, including mechanical strength and ductility at varying temperatures found in chemical processing facilities.
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    Chemical Processing
  • PULP & PAPER

    PULP & PAPER

    Pulp and paper mill environments are inherently corrosive due to the extensive chemical processes involved, including commonly used kraft (sulfate) and sulfite methods. These operations introduce highly corrosive agents such as sodium sulfide, sodium hydroxide, sodium hypochlorite, chlorine dioxide, and other strong alkalis. In addition to the effects of these aggressive chemicals, factors like high heat (with digestion performed at 150 °C – 180 °C), constant moisture, and evaporation further intensify corrosion rates within mills.

    Gibson Stainless’ conduit and fittings are precision-built for these environments. Our robust fittings are designed to meet the industry’s demanding environments head-on, providing high durability that can extend the operational life of components.
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    Pulp & Paper
  • WASTEWATER TREATMENT

    WASTEWATER TREATMENT

    Wastewater treatment applications involve intricate processes that continually introduce numerous corrosive agents, from elements added or released during secondary and tertiary treatment (such as those involved in nutrient removal) to powerful oxidizing agents like chlorine and ozone used in the disinfection process. Further, the inherently wet atmosphere within these plants increases the risk of corrosion.

    Gibson Stainless’ specialized conduit and fittings are built to withstand these harsh conditions while helping plants comply with strict regulations like the Clean Water Act. By engineering with durability in mind, Gibson Stainless solutions help treatment facilities consistently produce quality water free of pollutants.
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    Wastewater Treatment
  • Petrochemical

    Petrochemical

    Petrochemical plants converting natural resources such as crude oil into vital byproducts like ethylene and polyethylene inherently involve exposure to various hydrocarbons, toxic gases, and aggressive chemicals. Additional corrosion catalysts include steam, water, and extreme temperatures, which can reach up to 1500 °F.

    Gibson Stainless’ stainless steel conduit can withstand intense thermal and chemical extremes, providing essential protection for wiring that keeps operations running safely and efficiently. With Gibson Stainless, petrochemical operators can ensure the long-term integrity of critical infrastructure and ongoing safety in complex industrial settings.

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    Petrochemical
  • Infrastructure

    Infrastructure

    Acid rain and cold weather conditions can be corrosive to metals used in critical infrastructure, especially when the metals are exposed for long periods of time. Structures such as tunnels and bridges can also be exposed to road salts and deicing liquids that combat winter conditions. Other examples of infrastructure affected by corrosion include:

    • Bridges
    • Airports
    • Construction
    • Industrial buildings
    • Transportation (subways, rail systems)

    Gibson Stainless’ conduit systems deliver the strength and durability needed for high-traffic structures, helping extend their service life and reduce costly and dangerous shutdowns for repairs. Our engineers continue to refine fittings for strength and longevity in the toughest spaces. Additionally, stainless steel’s aesthetic appeal and recyclability make it a smart, sustainable choice for forward-looking projects.
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    Infrastructure
  • Coastal & Marine

    Coastal & Marine

    Ocean water can be especially corrosive, potentially affecting both metals that come in direct contact with saltwater and metals that are in or within several miles of saltwater atmospheres. Wind and moisture are also often elevated in coastal environments and can cause a metal to corrode up to ten times faster than in air with normal humidity levels.

    At Gibson Stainless & Specialty Inc., our solutions address a range of critical factors, from location to structure type. We provide stainless steel conduit and fittings specifically designed for demanding coastal and marine applications, such as:

    • Offshore oil platforms
    • Coastal and shoreline structures
    • Docks and piers

    In these harsh saltwater environments, our stainless steel conduit and fittings offer enhanced corrosion resistance and dependable performance.
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    Coastal & Marine

Contact Gibson Stainless to Learn More

For nearly three decades, Gibson Stainless & Specialty, Inc. has delivered high-quality stainless steel conduit systems that set the standard for corrosion resistance and reliability. Industries like food and beverage, chemical processing, and wastewater treatment rely on us to provide durable, reliable stainless steel conduit and fittings. Additional corrosive industries that benefit from top-quality stainless steel conduit systems include:

  • Agriculture
  • Cannabis processing
  • Liquefied Natural Gas (LNG) processing
  • Nuclear
  • Oil & gas
  • Pharmaceutical
  • Power generation

As corrosion threats evolve, so do we — with ongoing innovations, trusted engineering, and a dedication to solutions that work.

While most of our products are Made in the USA, we are transparent about our entire supply chain and proud to back every item with a one-year, defect-free guarantee. We also maintain one of the largest stainless steel inventories in the industry, with 95% of orders shipping within 24 hours to keep your operations moving.

HAVE QUESTIONS?

For more information about Gibson Stainless, suggested list pricing, where you can buy our conduit and accessories, or how to become one of our trusted electrical distributors, contact us today.

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